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FOOD DAIRY BEVERAGE INDUSTRIAL WATER & WASTEWATER Specialty Applications
MUNICIPAL WATER & WASTEWATER SelRO® PRODUCT Guide

The KMS Family of Membranes Offers State-of-the-art Solutions for
Virtually Every Processing Problem

Crossflow membrane filtration is a pressure-driven separation process that Koch Membrane Systems has helped pioneer for the industrial, food, water, chemical, and biotechnology markets, as well as for those providing environmental protection. Since the early 1960's, KMS has been a leader in developing new membrane products and processes for liquid/liquid and liquid/solid separation.

Membranes serve as highly-engineered, physical barriers that permit the passage of materials only up to a certain size, shape or character. KMS offers membrane products in a variety of configurations, materials and sizes; each designed to meet specific application needs.

Separation Ranges

 


There are four main membrane separation processes currently employed for liquid/liquid and liquid/solid separation: microfiltration (MF), ultrafiltration (UF), nanofiltration (NF) and reverse osmosis (RO).

In addition to offering varying degrees of separation, membranes are available in a variety of configurations including: spiral wound, hollow fiber, tubular and flat sheet. Koch Membranes Systems offers a wide selection of industrial and municipal membranes and is uniquely capable of designing and manufacturing industrial and municipal membrane filtration systems.

KMS PRODUCT AVAILABILITY
  Microfiltration Ultrafiltration Nanofiltration Reverse Osmosis
SPIRALS Yes Yes Yes Yes
HOLLOW FIBER Yes Yes N/A N/A
TUBULAR Yes Yes Yes N/A
FLAT SHEET Yes Yes Yes Yes



KMS has always been an innovative leader in membrane separation technology, from the time that Fluid Systems Inc. first introduced the spiral wound, reverse osmosis membrane element in 1964 through the development and introduction of ABCOR® tubular ultrafiltration, ROMICON®  hollow fiber cartridges in the early 1970's, and PURON® membrane bioreactors in the early 2000's.

ABCOR® tubular membrane products are typically employed in industrial applications that are characterized by feed streams with high solids concentration. These applications include oily wastewater treatment, juice clarification, degreaser recovery, and pulp and paper recovery. Tubular membranes with diameters of 1/4", 1/2" and 1" offer large open flow areas resulting in high plugging resistance. KMS manufactures tubular membrane products made of chemically resistant polymeric materials (such as PVDF). Examples of tubular products include Koch Membrane Systems' ground breaking 1" diameter tubular UF membrane (FEG™ membrane), 1" diameter multiple tube SUPER-G® membrane, 1/2" diameter multiple tube ULTRA-COR® membrane, 1/2" diameter multiple tube SUPER-COR® membrane and SelRO® NF membrane.

ROMICON® hollow fiber membranes are asymmetric, self supporting, backflushable membranes. They are available in either microfiltration or ultrafiltration ranges, in a variety of fiber diameters and materials. The hollow fiber geometry allows a high membrane surface area to be contained in compact modules providing high capacity while utilizing minimal space. KMS manufactures hollow fiber membrane products made of chemically resistant polymeric materials such as PVDF, Polysulfone and PAN. ROMICON® hollow fiber membranes are used in such diverse applications as juice clarification, potable water treatment and oily waste minimization.

FLUID SYSTEMS® spiral wound elements offer the outstanding membrane packing area at a low cost per square foot. Spiral wound membranes are available over the full filtration spectrum, with a variety of spacer sizes and materials of construction, designed to meet every customer need. Examples of KMS spiral wound membrane products include: TFC® Polyamide-Thin Film Composite RO, ROGA® Cellulose Acetate RO, ABCOR®-I Dairy UF and SelRO® NF membranes. 

PURON® modules for membrane bioreactors consist of modules containing bundles of fibers fixed at their lower ends in a single header, with the fibers sealed at their upper ends.  These modules are submerged into biological sludge and produce a high quality filtrate.  This design greatly minimizes fouling and clogging, produces stable flux and consumes less energy than other submerged systems.  The PURON® MBR technology is ideal for treating both municipal and industrial wastewater, and saves space because it has a much smaller footprint than conventional wastewater treatment equipment.

Products for Food, Dairy, or Beverage Applications

KMS offers a wide variety of sanitary products for every need in the food, dairy and beverage processing. With more than 35 years of membrane separation experience and unequalled industry knowledge, KMS products can offer long membrane life and high product yields.
 
CHARACTERISTICS OF TYPICAL FOOD, DAIRY AND BEVERAGE MEMBRANE PRODUCTS
TYPE MEMBRANE NOMINAL  SEPARATION RANGE* TYPICAL APPLICATIONS
SPIRALS TFC® HR < 100 MWCO Whey, Milk, Lactose Concentration De Ashing Whey, Lactose Clarification
TFC® SR®3 200 MWCO Lactose rejection
HFK 328 5,000 MWCO Protein concentration
HFK 131 10,000 MWCO Whey, Milk Concentration
HFM 100 - 116 50,000 MWCO Clarification, Concentration
HFM 180 100,000 MWCO Juice Clarification
MFK 618 0.1 micron Microfiltration
HOLLOW
FIBER
PM 5 5,000 MWCO Protein separation
PM 10 10,000 MWCO Protein separation
PM 50 50,000 MWCO Protein, vinegar, juice
PM 100 100,000 MWCO Protein
PM 500 500,000 MWCO Protein, juice, wine, vinegar
TUBULAR SUPER-COR®
(HFM 180)
100,000 MWCO Light juice clarification
SUPER-G® 100,000 MWCO Light juice clarification
SUPER-COR®
(HFM 513)
500,000 MWCO Juice clarification
SUPER-COR®
(MFK 617)
0.1 micron Dark juice clarification

* The nominal separation range and retention characteristics of the membranes are highly dependant upon the nature of the liquid being processed and on several other operating parameters.  This information should, therefore, be used as a guide only.
Products for Specialty Applications

Spirals, HF and tubular membranes are used for the Specialty Applications market segment. KMS offers a broad product line, from pharmaceutical grade HF cartridges and spiral wound elements for high purity applications, to rugged spiral and tubular products for the chemical industry, including products with outstanding resistant properties to serve in the chemical and automotive industry.

CHARACTERISTICS OF PRODUCTS USED IN THE SPECIALTY APPLICATION MARKET & SOME COMMON APPLICATIONS
TYPE NAME COMMON USAGE
SPIRALS KPAK™ Electrocoat paint recovery
SelRO® Recovery of antibiotics, Recovery of acid and caustic
TFC® HR
TFC® SR
Concentration of intermediates
Pre-evaporation of cellulose material
HFM-116 Recovery of PVA
SPIRAPRO Bioprocessing, Recovery of proteins
HOLLOW
FIBER
ROMICON® PM5 Production of high purity water, Recovery of proteins
ROMICON® PM10
ROMICON® PM50
ROMICON® PM100
ROMICON® PM500
TUBULAR FEG™ Whitewater treatment, Concentration of colloidal silica
ULTRA-COR® Electrocoat paint recovery
SelRO® Caustic recovery, clarification of fermentation broth, Dye desalination


KMS' product line includes the whole range of the separation, from RO to MF.

Industrial Water & Wastewater Products

Spiral wound and hollow fiber products have become the most commonly used membranes for industrial water applications such as boiler make-up water, brackish water treatment , microelectronics and pharmaceutical water applications. These membranes are available as UF, NF and RO. For industrial wastewater treatment, hollow fiber, membrane bioreactors, or tubular UF products are more commonly used as the first membrane separation range with spiral RO or NF used to polish the UF permeate for recycle. KMS meets every separation need.

CHARACTERISTICS OF TYPICAL INDUSTRIAL WATER & WASTEWATER MEMBRANE PRODUCTS
TYPE MEMBRANE EXAMPLES TYPICAL USES COMMON ADVANTAGES/MEMBRANE CHARACTERISTICS

SPIRALS

TFC® -S Water softening, wastewater polishing Typically used for industrial water treatment application where suspended solids are not a problem. NF & RO remove dissolved constituents. Available in wide variety of sizes from 2.5" dia. to 18" dia. and 40" length to 60" length. Spirals have high membrane packing densities. Spiral systems have relatively low energy & operating costs. Spiral systems have relatively small installed footprint.
TFC® -HR Pure water, brackish water desalination, polishing of industrial wastewater UF permeate
SR® -100 Textile wastewater treatment

SPIRAPAK™

Oily wastewater treatment

PES UF

Industrial water treatment

HOLLOW FIBER

ROMIPURE® Ultrapure water, high flow industrial water treatment, boiler make-up water Hollow fiber membrane design is inherently more sanitary than spirals. Hollow fiber cartridges have high membrane packaging density. Low pressure system design. Flexible operating capabilities.  When used in submerged systems, they can reduce sludging and lower capital costs.
TARGA® ,
TARGA® -10
Ultrapure water, high flow industrial water treatment, boiler make-up water
ROMICON® XM & CM Oily wastewater treatment
PURON® Membrane bioreactors for wastewater

TUBULAR

FEG™ , FEG™ PLUS

Oily wastewater, MBR, white water treatment, metal hydroxide wastes FEG™ and FEG™ PLUS membranes can be mechanically cleaned, an important consideration in wastewater treatment. Tubular membranes can handle very high solids. Tubular membranes are the most plug resistant membrane configuration. Tubular membranes can handle fibrous feed material.
ULTRA-COR® Oily wastewater, metal hydroxide wastes
SUPER-COR® Oily wastewater, MBR, metal hydroxide wastes

Municipal Water & Wastewater Products

CHARACTERISTICS OF TYPICAL MUNICIPAL WATER & WASTEWATER MEMBRANE PRODUCTS
TYPE MEMBRANE EXAMPLES TYPICAL USES MEMBRANE FEATURES

SPIRALS

TFC®-SR100 Organics Reduction Treats brackish water by reducing dissolved solids and organics concentrations. Available as either an NF element for softening, or as an RO element for removal of all types of salts. Elements have a high membrane packing density, low energy & low operating costs.
TFC®-S Softening
TFC®-HR High Salt Rejection (99.5%), Organics Reduction & Brackish Water Desalination
TFC®-ULP Ultra Low Pressure (50-175 psi), Organics Reduction & Brackish Water Desalination
TFC®SS & SW Seawater Desalination Reverse osmosis membranes to provide stable, long term operation on seawater
TFC®HF Seawater Desalination - high flow rate

HOLLOW FIBER

Romicon® PMPW™ Packaged Water Municipal UF Systems for fresh, brackish and seawater Low pressure cartridge that can be backflushed and provides a barrier that prevents contamination of drinking water from Cryptosporidium, Giardia and viruses, as well as other microorganisms. Also reduces turbidity. Used to treat either raw or pretreated water from lakes, rivers, streams, reservoirs and wells. Also can filter seawater prior to RO. Can be used with pretreatment to remove iron, manganese, arsenic, and organics. 
Romicon® PMPW™-10 Custom Engineered Municipal Water Treatment UF Systems for fresh, brackish & seawater
PURON®  MBR for wastewater

Uses single-header membrane module and aeration
at the center of each membrane bundle to
reduce sludging, clogging and energy costs



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